ep

March 19, 2020

helical worm gear motor
Helical-worm gearmotors
Due to their design and from being coupled with a helical gear stage, the helical-worm gearmotors S..DR.. have especially high efficiency. They are also extremely low-noise and therefore avoid high sound emission levels.
Low-noise continuous operation: equipment unit combination optimized with respect to efficiency
Do you expect a drive answer to impress you using its high level of functionality and efficiency? In that case, we would recommend our high-quality helical-worm gearmotors EP to you. These could be implemented separately in the modular system. In this manner, they offer you an enormous range of sizes, equipment ratios and electric motor sizes.
However, their greatest strength is definitely their running smoothness and their incredibly low noise development. A very important factor is for certain – With the helical-worm gearmotors EP you are choosing a powerful drive solution which you will hardly also hear.
The overall concept also offers you many more practical product characteristics and benefits. These include the significantly higher effectiveness of the helical-worm combinations instead of single helical-worm gear devices. This is one way you save additional energy in the operation of your systems and so are able to noticeably reduce ongoing operating costs.
You will receive the low-noise helical-worm gearmotors EP. – to fit your individual requirements – with an array of AC motors. Furthermore, you can freely configure all the relevant properties. In this way, you can effectively utilize all the benefits offered by this combination of low-noise helical-worm equipment unit and performance-optimized motor. Even greater variance can be achieved because of the optional flange or foot-mounted design and by selecting between solid and hollow shaft.
Save time and money
By opting for one of our gearmotors, you already are saving time and money with this selection and task planning. It is because our modular system allows a multitude of mixture options for gear units and motors. You can as a result reduce operating costs, count on an extended service life and reap the benefits of simplified maintenance that is characteristic of our brand.
Helical-worm gear units
Helical-worm combinations with considerably better efficiency than single helical-worm gear units
Very low-noise operation
Available variants:
Foot- or flange-mounted
B5 or B14 flange-mounted
Solid or hollow shaft
Hollow shaft with keyed connection, shrink disk, splined hollow shaft, or Ever-Power
More on helical-worm equipment units of series EP
AC motors
Combine the helical-worm gear unit with this AC motors:
Characteristics
Quiet and reliable transmission of torque
High overload capacity
Hardened steel worm equipment and bronze alloy worm wheel provide exceptional toughness and long service life.
Optional heavy duty bearings deliver high radial and axial load capacity
High strength cast iron housing (SK02050 – SK43125)
Lightweight, corrosion-resistant aluminum alloy housing (SK02040.1)
Application Specific Solutions
Fields of use
Intralogistics
Material handling
Presses
Version
Solid and Hollow shaft (keyed, shrink disc ) Designs
Obtainable in footed, shaft install or flange mounted configurations
Right Angled gear units
Your advantages
Economical operation
Low noise
High permitted overhung loads
Helical-worm Gearmotor S Series
S series
Ever-Power helical-worm gear systems are helical/helical-worm combinations, so they are better than normal helical-worm equipment units. Due to their outstanding effectiveness, these drives can be utilized in every industrial sector and tailored to individual torque and swiftness requirements. The decrease ratios afforded by the helical-worm equipment stage and the reduced noise levels during operation make these gearmotors ideal low-cost solutions for basic applications.
Available versions:
Foot-mounted or flange-mounted
B5 or B14 Flange-mounted
Solid or hollow shaft
Hollow shaft with keyed connection, shrink disc, splined hollow shaft
Helical worm geared motors
Tough, compact, eye-catching!
Due to the unique combination of optimized worm wheel materials with particular lubricants, optimized shape, this powerful electric motor achieves high degrees of efficiency and torque. The housing machined on all sides allows diverse mounting options. Dual chamber shaft seals are used as standard.
The low contour design helps it be suitable for implementing applications e.g. in the food industry. The housing does not have any recesses, which simplifies cleaning – a particularly important feature for areas with stringent hygiene requirements.
Technical Data
Number of sizes:6
Power Range:0.12 – 7.5kW
Output torque range:50 – 1,300Nm
Ratio:3 – 3,400
Output option:output shaft, result shaft on both sides, hollow shaft, hollow shaft with shrink disc
Assembly/mounting:uniblock, flange, torque arm, foot
Course 12 Helical and hardened and surface worm gears: Provides higher efficiencies and better torque capacity in smaller sizes.
Multiple Input Options: Essential gear motors, inch or metric shafts, NEMA, IEC, and servo adapters provide unmatched drive versatility.
Multiple Output Choices: Hollow bores and shrink disks for shaft mounting, inch and metric output shafts, mounting pilots and flanges offer a wide selection of design solutions.
UNIBLOCK Housing: For maximum rigidity universal mounting on five sides or via a torque arm.
Sealed for Washdown: Retains contaminants and water away.
Worldwide Electric motor: Multiple leads and windings for worldwide multi volt/Hz requirements plus modular design to simply accept brakes, encoders or forced cooling.
EP gear motors are economical, right-angle, worm-geared motors that install easily in the tightest applications. Economical correct angle worm geared motors set new criteria for reliability, performance and economic climate with unparalleled features which includes hollow shafts in the tiniest sizes. An inverter friendly style offers easy integration right now and a really future proof option. The EP gear motor offers total versatility in mounting choices includes shaft, base, encounter, and flange solutions. The motor terminal box could be mounted in alternate positions rotated in 90º steps around the engine frame providing for unparalleled integration opportunities.
EP gear motors comply with North American and International criteria, including NEMA, IEC, CSA, and CE, the EP series allows for worldwide acceptance, a true total alternative for our global clients.
Excellent protection of IP65 acc. to IEC 529 assures you that the EP series can be dust tight and hose proof,and can be utilized outdoors or in wet and dusty conditions without the use of additional enclosures. Complete rated output is offered by the output shaft of the machine.
Product Features
Power ranking up to 5,5 kW.
Torque 25 … 1.000 Nm
Output Speeds 0,2 … 300 min-1
versatile installation possibilities
Totally enclosed, sealed against dust and water spray
Lubrication change first after 15000 hrs
Low noise gearing
Mains connection 110 … 690V, 50/60Hz
Enclosure IP65 (Standard), IP66 (Optional)
Connection Regular with CAGE CLAMP®
Additional features:
Connecting with Plug connectors.
With built-in inverter up to 7,5kW.
EP-Mark
CSA, UL, ATEX, GOST, CCC, ISO9001, ISO14001, OHSAS18001
Motors according to Sobre 60034
Corrosion category based on DIN ISO 12944-5
C1, C2, C3, C4, C5-We, C5-M
Due to the unique combination of optimized worm wheel material with unique lubricants and optimized form, this powerful geared motor achieves high degrees of effectiveness and torque. The reduced contour design makes it suitable for implementing applications electronic.g. in the meals industry. The housing does not have any recesses, which simplifies cleaning – a particularly essential feature for areas with stringent hygiene requirements.
Nominal torque: 50 – 1300 Nm
Rated power: 0.12 – 7.5 kW
Ratio: 3 – 3400
The 800BR contains a broad selection of compact, heavy duty helical gear drives with long life performance features and simplified maintenance. The use of condition of the art helical and worm equipment combinations affords optimum performance fulfilling a multitude of ratio requirements. The 800 BR is functionally interchangeable with most major manufacturer’s drives.
SPECIFICATIONS
Double and triple reduction ratios from 8:1 to 900:1,
4 case sizes – 830, 840, 850, 860
All units shipped pre-lubed for your unique mounting position with KluberSYNTH UH1 6-460
Obtainable in NEMA C-face flanged and direct input
Projecting and hollow output shafts
Available accessories
Output flange kits
Torque arm kits
Base kits
Output shaft kits
Product Features
Available in nontoxic white (BK) and stainless epoxy finish (SBK)
Obtainable in hollow or projecting output shafts
Double and triple reduction ratios
Flanged or foot mounted
All devices adaptable to ground, sidewall or ceiling mounting
Helical worm geared motor
0,12 – 5,5 kW
4 – 996 Nm / 6 – 316 rpm
Stober MGS S helical worm geared motor
Efficient compact right-angle geared motor. A favorably priced alternative for the standard duties expected of a right-position drive.
5 equipment sizes (S0 to S4).
Motor power 0.12 to 5.5 kW.
Rated torque of 23 to 800 Nm.
Gear ratios from we = 6 to 680.
Backlash smaller than 20 arcmin.
Modular, torsionally stiff , leak-proof design.
Helical worm geared motors available with:
Solid shaft with keyway.
Hollow shaft with keyway, optional with cover.
Hollow shaft with shrink disk, optional with cover.
Gear device and AC motor are directly flange mounted, the pinion is upon the motor shaft. This integrated compact design is an essential element for the high accuracy and the incredible stiffness of EP geared motors.
For vector-controlled inverter operation usage of an incremental encoder is provided for as regular.
Worm gearboxes and helical worm gearboxes / geared motors (S and SS)
The amount of efficiency in Ever-Power high performance worm gearboxes and helical worm gearboxes is more than 90%. All worm shafts are produced from case hardened alloy metal and the flanks are precision surface. The worm wheels are made from special wear-resistant bronze. Helical worm gears are equipped with a helical equipment. Worm gears with shrink disc, torque limiter, in addition to adjustable backlash designs are also component of our standard product range.
Worm gearboxes and helical worm gearboxes type S and SS are high-Overall functionality gearboxes in universal style. The housings are manufactured from top quality cast iron. The rugget wall space and internal ribbing ensure incredibly torsional stiff and noise dampening housings. The external ripping provides a rapid heat conducting.
Type S und SS
Technical characteristics:
Optimised size/performance ratio
Designed for permanent procedure under rough circumstances
Above average lifespan
Housing produced from high quality grey cast iron with rugged walls and internal ribbing
Intense torsional resistance and low noise
Case hardened worm shafts and worms with precision floor flanks
Worm wheels created from unique bronze
Superior smooth operation
Space saving angular drive
Helical worm gearboxes equipped with helical gear wheel
Low engine speeds
Options:
Basic mounting, flange installation or universal design
Output shaft available as solid shaft or hollow shaft
Shrink disc, torque limiter,as well as adjustable backlash
Second shaft end for fitting encoders or brakes
Torque arm
IEC-adaptor
NEMA version
Free input shaft
ATEX specification according to directive 94/9/EG

Perspective our online helical worm gear motor gallery.