ep

June 11, 2020

Ever-Power – The high performance bevel gearbox
The design of the Ever-Power range has been influenced by extremely varied applications within many industry sectors. This bevel gearbox provides been produced with a specific torque/speed relationship in mind and therefore advantages from many advantages.
compact and rigid design ensures highest efficiency whilst becoming space and weight efficient
Friction-locked fit between shaft and bevel gear
Energy-saving because of high efficiency rating of 98%
Options
additional cooling: oil circulation system for cooling, cooling packs with or without additional fan
extended output hollow shaft for shrink disk (with or with no shrink disc)
customized designs
mounting feet
also obtainable in stainless steel
The EP-Series spiral bevel gearbox product line offers 7 several sizes, 6 model types, and 9 ratios, with various input-output arrangements including solid shaft or hollow bore options, along with universal mounting capability.
Most of these options are made possible by a modular style concept that starts with a cubic casing.
The EP-Series can be an extremely versatile product line, meeting virtually all the technical offices requests.
Additional designs:
EP Series Used as multipliers (Reduction ratios = 0.5 ; 0.67)
EP Series Manual slide pup clutch, including a neutral.
EP Series The same as ZD With manual forward neutral and invert.
EP Series Spiral bevel gearbox with reinforced hollow bore.
Precision Spiral Bevel Equipment Reducers – EP Series
Our EP-Series is a great spiral bevel gearbox solution whether for electricity transmitting, high torque, or dynamic applications. These gearboxes characteristic durable cast iron housings, hardened bevel gears that are lapped in pairs, and robust bearings all adding to a trusted and optimized performance.
Features
Readily available in an array of frame sizes
Many shaft configurations
Mathematically precise common bevel gear ratios
High efficiencies 94-98%
Lubricated forever with synthetic oil
Combining these features with Ever-Power capability to customize, the EP-Series spiral bevel gearbox is a perfect addition to your model design.
Below is a selection of EP-Series gearboxes. You can get the full product line, with technical specifications and CAD models, right here:
All V-Series
Shaft output configurations
Hollow output configurations
Spiral bevel gearboxes
Ever-Power spiral bevel gearboxes are ideal for universal use thanks to their machine-friendly building and adaptability. The effective and reliable best performer is available in different variations. Like all Ever-Electric power spiral bevel gearboxes, they are produced using the present day production approach to ground circular arc tooth according to Ever-Electricity. For customers, this means higher toothing quality and accuracy as well as even more quickly delivery times.
Angular gearbox with sound shaft with key
Ratios: i [-] 1.0 – 6.0
Max. acceleration torque: T2maxzul [Nm] 27 – 15300
Nominal torque on output shaft: T2Nzul [Nm] 10 – 5700
Max. backlash: j [arcmin] 10, 7, [4]
Max. input rate: N1maxzul [min-1] up to 4500
Strong spiral bevel gearboxes – compact and easy to incorporate
Spiral bevel gearsStainless spiral bevel gears
Ever-Power wide selection of spiral bevel gearboxes happen to be characterised by high quality and robust efficiency by virtue of the apparatus housing manufactured from cast iron. Our spiral bevel gearboxes are manufactured in four different versions. The travel and the wheel are mainly made out of Ever-Power spiral gearing offering a tranquil, steady and efficient procedure.
Type EP is the standard version where the bedding includes strong single-row deep groove ball bearings on polished bearing seats.
Type “E” and “P” are gearboxes designed for tranny of high torques at low revolutions. The bearings will be solid conical roller bearings on polished bearing chairs.
Type “L” is a special gearbox produced according to consumer requirements.
Our spiral bevel gearboxes can be given up to four shafts, hollow shaft and with an result torque of up to 1,000 Nm and may be fitted with a engine flange with a coupling for direct installation of the motor.
The spiral bevel gearboxes are available in the next gear ratios 1:1, 1,5:1, 2:1 and 3:1 and can also be supplied as reversing gears. All spiral bevel gearboxes will be life-time lubricated and will be provided in a hygienic edition with a lubricant approved for the food industry, with stainless shafts and with a rustproof yellow-colored chromated gear housing. When there is a need for special shafts or flanges, we’ve great encounter in adapting gearboxes – actually in smaller amounts – or in designing particular gearboxes for example with equipment housings in stainless steel or as precision gearboxes with reduced backlash.
The standard definition of a Bevel Gear is a cone-shaped gear which transmits power between 2 intersecting axels.
Looking at bevel gears coming from the differences in helix angles, they could be generally classified into directly bevel gears, which do not have helix angles, and spiral bevel gears (including zerol bevel gears), which do possess helix angles. However, because of the fact that manufacture facilities for directly bevel gears are becoming rare and the actual fact that directly bevel gears teeth can’t be polished, making spiral bevel gears which may be polished superior when it comes to noise reduction, spiral bevel gears will probably become more common later on.
Bevel gears can be generally classified by their manufacturing methods, namely the Gleason method and Klingelnberg technique, which each possess differing teeth shapes, and presently most gears utilize the Gleason method. Incidentally, all gears produced by Ever-Power use the Gleason method.
Ever-Power description: Spiral bevel gearbox
High-precision and powerful spiral bevel gearboxes from Ever-Power are used worldwide in all industrial sectors of mechanical engineering.
Our comprehensive manufacturing facilities and our in-residence heat treatment make all of us extremely flexible and responsive. We work together together with you, providing information and assistance for your specific app, guiding you through concept, design and produce according to your own requirements.
Provides invaluable rewards for customised solutions.
Extra drive shafts and a choice of inner gear arrangements make the standard version of our spiral bevel gearbox truly adaptable. In one to three additional shafts, you will see the perfect solution.
Precision of gearing guaranteed by verifiable inspection reports (single flank test)
Various gearbox quality classes
Numerous special options available, such as reinforced bearings or cooling for procedure at high temperatures
Versions for particular requirements such as for example ATEX or for make use of in the meals industry
Various corrosion tolerant finishes: aluminium, stainless steel, painting or Tenifer 30 NO treatment
The spiral bevel gearboxes for torques up to 8,000 Nm have confirmed their versatility and value time by being extremely precise with suprisingly low backlash and very low transmission error. Silent, shock resistant, possess overload capability and so are space saving.
The large precision spiral bevel gearbox is utilized worldwide in paper processing, food processing, automotive and specialty engineering. An “understanding” when it comes to top quality, diversity, longevity and reliability.
The modified helical teeth of spiral bevel gears create reliable, tooth-to-tooth traction that minimizes backlash and prevents the gears from slipping. The gears happen to be carefully spaced to permit lubricants to be spread evenly. The spiral bevel gears in a Ever-Power gearbox are specifically adjusted with a unique, variable locknut design.
Spiral bevel gears are designed for applications that want high speed and great torque power. They are able to help cut consumer costs by giving long-lasting performance with minimal need for maintenance or replacements. With spiral bevel gears, you don’t have for offsets and a significantly reduced threat of overheating. Curved tooth and deeper traction between those tooth ensures greater asset availability to boost flexible performance and expand equipment life.
Spiral bevel gears are actually bevel gears with helical teeth situated in a 90-level angle. The teeth are designed with hook curve to provide better flexibility and traction. Although they can be considered a hypoid equipment, they haven’t any offsets, which indicates they’ll not slip during operation. This ensures smooth, reliable transmission perfect for high-speed, high-torque applications.